You work hard to produce a high-quality product while maintaining a safe, efficient and compliant operation. It’s a precise balancing act. Small missteps come with huge penalties. You need gas analysis and emissions monitoring systems that help you stay on track. From an experienced supplier who understands the stakes.
ReportLoq emissions reporting system
With some emissions data being collected every 10 seconds, it doesn’t take long for standard environmental reporting systems to collapse under the pressure. ReportLoq is a browser-based reporting solution that syncs with your gas analysis system to generate automatic reports that can be sent directly to local authorities.
Dust monitors
Dust concentration, stack dimensions, moisture content – these are just some of the factors that have to be taken into account when choosing the best dust monitor for your application. As an independent supplier, we have the experience to choose the best dust monitor based on your needs.
Continuous Emissions Monitoring Systems (CEMS)
Emissions monitoring obligations vary depending on your process, your fuel, your permit and your local authority. But the cost of non-compliance is universal. You need a CEMS solution that is tailored to your specifications from a supplier who understands the intricacies of emissions monitoring and reporting. Emissions monitoring obligations vary depending on your process, your fuel, your permit and your local authority. But the cost of non-compliance is universal. You need a CEMS solution that is tailored to your specifications from a supplier who understands the intricacies of emissions monitoring and reporting.
Flow monitors
Knowing your gas volume and gas velocity is key to understanding your emissions data. It gives your gas analysis context, enabling you to make sense of your records and pass on accurate data to the relevant local authorities. As an independent supplier, we can choose the best solution for your system.
Double probe system for filter protection
The DDOP Double Dry nOn-cooled Probe for preheater exits provides continuous monitoring of explosive gases. Designed with two probes so that one is always in use, the DDOP eliminates high-risk blind periods, safeguarding personnel and equipment from fire in the filter/ESP.Spare and wear parts for gas analysis systems
Spare and wear parts for gas analysis systems
KilnLoq® HW Laser Gas Analysis System
Burning alternative fuels can seriously damage your equipment. Traditional gas analysis systems succumb to acid damage in the high sulphur environment, needing frequent repairs. The unique KilnLoq® HW Laser Gas Analysis System is built for these conditions, giving you reliable, fast and precise gas analysis.
KilnLoq® Cold/Dry System for kiln inlet or calciner
Gas analysers enable kiln optimisation and help prevent kiln stoppages. But they need to be placed in harsh environments. High temperature. High dust. High sulphur. How do you stop the probe from getting blocked? You can’t – all probes block. So we developed a probe that can be manually cleaned in less than 3 minutes.
Silo/Filter Probe System for coal mill
Coal dust is a hazard. Spontaneous combustion is a real possibility, and once fire breaks out it can be hard to control. Guard against the risk with a coal mill gas analysis system measuring the carbon monoxide levels and giving a warning before they become dangerous.
What do you need from your gas analysis and emissions monitoring systems?
Reliability. Precision. Low-maintenance. High availability.
Over more than 40 years of supplying gas analysis and emissions monitoring equipment to the cement, minerals and combustion industries, we have listened to our customers. We understand your need.
- Gas analysis solutions that can tell you precisely what’s going on in your process. Identifying potential threats to personnel and equipment safety. Detecting irregularities in your pyroprocess.
- Emissions monitoring equipment that works continuously. Turning raw data into insight. Helping you stay within regulatory compliance limits.
Your process is complex and the stakes have never been higher. Competition is fierce, costs are high and the penalty for exceeding emissions allowances is severe. But the good news is, the technology is up to speed. We can make you more efficient. We can help you lower costs. We can give you the insight you need to ensure exceedances do not happen.
Gas analysis systems that deliver
Every process is unique. Different raw materials. Different fuels. There is no one size fits all gas analysis system. Which is why we tailor every gas analysis solution to meet the specific customer need. We choose gas analysis instruments from among the best the industry has to offer. ABB. Siemens. Durag. NEO Monitors. Emerson. And we have our own solutions with unique capabilities. The patented KilnLoq probe is the preferred kiln probe across the global cement industry. Its sister product, the patented KilnLoq H/W, is built to withstand the harshest high-sulphur environments. The coal silo/filter probe offers reliable filter protection, while the double probe system is designed to eliminate downtime for cleaning. And we put all our gas conditioning equipment together into a GASloq system that is perfectly tailored to your needs, complete with everything you need to sample, condition and analyse process and emission gases.
Our aim?
To deliver the best possible gas analysis system that meets your needs. One that works in real life, not just in the lab, and never lets you down.
Emissions monitoring systems that tell the whole story
You need to know what’s coming out of the stack. Exhaust gases tell a story about what’s going in your process, and the implications that has on the whole system. But with ever more stringent environmental regulations coming into force around the globe, there are more reasons than ever to have a comprehensive overview of your emissions.
Our GASloq systems can be adapted to perfectly provide all the data you require. We can monitor the full range of gaseous emissions and particulate matter to generate environmental reports that are fit for purpose. Connect it with our ReportLoq environmental reporting system to carry out all the calculations required to provide your local authority with the relevant reports: short term average, long term average – whatever you need.
Process knowhow, built in
We understand the pressure you’re under to balance the needs of your delicate process with your responsibility to the communities in which you work. With more than 30 years’ experience in gas analysis and emissions monitoring, and many more decades spent working in cement and combustion industries, you can trust us to take care of this for you.
Our gas analysis and emissions monitoring business is based in Mariager, Denmark, where we test and document all of our solutions in accordance with our quality management system. We also have production and service facilities in Chennai, India. We have a wealth of process knowhow, providing gas analysis and emissions monitoring solutions around the world for a multitude of applications:
- Kiln control and optimisation;
- Filter protection;
- Emissions monitoring;
- Emissions reporting; and
- Safety measurements, etc.
Service technicians are available worldwide to assist with your process. And they can draw on the resources of the global FLSmidth Cement group for further expertise if required.
