Condition monitoring (6)

Cross-Bar® Cooler – Online Condition Monitoring Services

When the cooler goes down, clinker production stops. Before you know it, production losses run into the millions. So, how can you avoid unplanned outages? With continuous online condition monitoring services, powered by the experts at FLSmidth.
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ATOX® Mills - Online condition monitoring services

Our online condition monitoring services for ATOX® mills let you keep a constant eye on critical operating parameters and settings, ensuring optimised mill reliability and performance.
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OK™ Mills - Online conditioning monitoring services

Our online condition monitoring services for OK™ mills let you keep a constant eye on critical operating parameters and settings, ensuring optimised mill reliability and performance.
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Kilns – Online Condition Monitoring Services

Is it a challenge to find qualified staff to operate and maintain your plant? Or maybe one area of your facility is troublesome? We can help. With more than 135 years of building and commissioning plants, we can offer you a diverse set of services - including the expertise to completely operate and maintain a plant.
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Maintain process and quality control systems

Get round-the-clock assistance from our support team and improve the reliability of your control systems. Our experts provide routine support, and they are there as needed to quickly address any urgent issue that might arise.
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PlantLine™ Agreement

In order to achieve maximum value, performance and reliability from their process and quality control systems, over 300 plant managers around the world rely on FLSmidth Cement and their PlantLine™ Service Agreement.
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Maintenance (8)

Roller rebuild service for OK, ATOX and FRM Mills

Rollers are subject to intense wear and tear and require regular attention to achieve maximum performance. But did you know there’s no limit to how many times a roller can be rebuilt, if the work is carried out by qualified specialists? Our roller rebuild service, working in combination with a proactive maintenance approach, gives you the security of higher availability over a longer service life – every time the roller is refurbished.
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Reliability Centered Maintenance (RCM)

With social, environmental and economic drivers putting pressure on cement manufacturers to do more with less, performance optimisation is more important than ever. But it’s not enough to just buy the best equipment and run it well – wear and tear is inevitable, and the most efficient operations will be prepared for every eventuality. That’s why we’re encouraging our customers to adopt a more strategic maintenance approach through our Reliability Centered Maintenance services.
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Comprehensive hot kiln alignment

Unplanned kiln downtime is costly and damaging – so let’s eliminate it. Our hot kiln alignment service is a vital part of your preventive maintenance strategy, helping you avoid unscheduled stops. Using advanced tools and analysis, we identify the root causes of kiln problems, enabling you to act before they escalate.
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ECS/CemScanner™ preventive maintenance services

The ECS/CemScanner is a valuable tool in your preventive maintenance arsenal – so long as you look after it. A simple programme of small maintenance tasks will ensure your CemScanner continues to deliver the accurate kiln shell temperature measurements you rely on.
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SiloSafe Cement service

The SiloSafe Cement service addresses issues such as impeded cement quality development, lump formation, and coating on silo walls, which are all related to cement prehydration in the grinding process and in cement storage silos.
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Maintenance Service Agreements

A successful maintenance programme gives you high levels of availability and reliability. There are no unscheduled stops. No runaway costs. All repairs are made in a timely, stress-free and budget-friendly manner. Sounds good, right? Let’s make this a reality at your plant with our Maintenance Service Agreements.
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PlantLine™ Agreement

In order to achieve maximum value, performance and reliability from their process and quality control systems, over 300 plant managers around the world rely on FLSmidth Cement and their PlantLine™ Service Agreement.
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Gear services

When it comes to mechanical power transmission, the gear unit is vital. It can be difficult to assess and repair but it needs to run safely and reliably, often under harsh conditions. With online condition monitoring services, we ensure you achieve the highest overall equipment efficiency, independent of the brand.
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Operational services (3)

Gas analysis services and upgrades

Gas analysers are critical to the safe and efficient running of industrial combustion processes. Ensure the reliability and accuracy of your critical gas analysis equipment with our expert services and upgrades.
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Calcined clay plants - service agreements

Building and commissioning your calcined clay facility is an achievement, but actually achieving your business case also requires successful operation for the long term. We have you covered. Our service agreements provide the support you need to achieve the intended high substitution rates and low-CO2 advantage.
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Pneumatic Conveying services

What would it mean for your plant to run more efficiently? No more chasing spare parts. No wasted days wondering what has gone wrong with your pump. No time-consuming bearing changes, or budget-blowing unplanned downtime.
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