Whether it’s lower grinding efficiency, higher energy costs or increased risk of equipment damage, excessive wear of your vertical roller mill (VRM) means trouble. But with our in-situ hard facing services, you can keep that trouble at bay with optimum wear protection for optimum mill performance.

Unplanned kiln downtime is costly and damaging – so let’s eliminate it. Our hot kiln alignment service is a vital part of your preventive maintenance strategy, helping you avoid unscheduled stops. Using advanced tools and analysis, we identify the root causes of kiln problems, enabling you to act before they escalate.

Your feeding and dosing systems are critical to your cement process, so it’s critical to keep on top of maintenance and to respond quickly when damage occurs. Our Feeding & Dosing Technology services can help you avoid the damaging effects of wear, and the fallout of part failure, helping you minimise downtime and reduce the cost of maintenance.

It’s essential to bring red-hot clinker down to manageable temperatures. The clinker-cooler is working constantly for your plant and preventative maintenance is vital to keep availability high. You need to avoid excessive wear on components, and have the right spare parts on hand for planned maintenance.

Gear unit failure can be incredibly disruptive to your process. But with a predictive maintenance approach, you can avoid failure altogether and, instead, make the most of all your scheduled downtime. We give you the tools and expert support to carry out the right maintenance at the right time, every time.

Cyberattack can quickly lead to costly downtime – or worse. Our cybersecurity assessments ensure you stay ahead of the risk. We provide comprehensive insight into potential vulnerabilities with recommended fixes to prevent critical damage to production capabilities.

The kiln is at the heart of your plant and plays a vital role in production. Timely, on-site kiln maintenance, such as hot alignment and resurfacing of rollers and tyres, as well as predictive online condition monitoring services can extend equipment lifetime and minimise wear and tear.

Is it a challenge to find qualified staff to operate and maintain your plant? Or maybe one area of your facility is troublesome? We can help. With more than 135 years of building and commissioning plants, we can offer you a diverse set of services - including the expertise to completely operate and maintain a plant.

Building and commissioning your calcined clay facility is an achievement, but actually achieving your business case also requires successful operation for the long term. We have you covered. Our service agreements provide the support you need to achieve the intended high substitution rates and low-CO2 advantage.

Your customers are waiting for products, so it’s crucial that packing and dispatching lines don’t delay delivery and that you can fulfill market requirements. Well-maintained equipment means you can dispatch products on demand. High-quality spares and programmed technical assistance increases the lifetime of equipment.

The ECS/CemScanner is a valuable tool in your preventive maintenance arsenal – so long as you look after it. A simple programme of small maintenance tasks will ensure your CemScanner continues to deliver the accurate kiln shell temperature measurements you rely on.

Improved performance and extended wear life of blowbar in your existing limestone impactor, with our innovative Strike-Bar crusher rotor retrofit.

The vertical roller mill (VRM) is firmly established in cement plants all over the world. The biggest issues facing plants are not due to the equipment itself, but more to do with how well mill maintenance is understood and how the mill is looked after following commissioning.

Start as you mean to go on, with a crushing operation that sets your process up for success. Crusher maintenance services ensure your hammer and impact crushers are up to the task, giving you maximum availability, the highest possible performance, and reliable productivity.

Alternative fuels and supplementary cementitious materials offer a wealth of potential for cement manufacturers wishing to reduce their carbon emissions. But not all materials are created equal. How can you be sure that you’ve got the right raw materials – and the right equipment – to manufacture a high-quality product with a lower carbon footprint? Our materials testing services and state-of-the-art test facilities enable you to go into every new investment with your eyes open, armed with all the information you need to succeed.

When your Ful-Vane™ compressor breaks down, you can’t afford to wait months for a replacement. You need to get back to business as usual – and fast. Our compressor exchange program enables you to do just that and also offers significant cost-savings over other replacement options.

In order to achieve maximum value, performance and reliability from their process and quality control systems, over 250 plant managers around the world rely on FLSmidth and their PlantLine™ Service Agreement.

When it comes to mechanical power transmission, the gear unit – such as the MAAG® CPU – is vital. It can be difficult to assess and repair but it needs to run safely and reliably, often under harsh conditions. With MAAG Predicta online condition monitoring services and MAAG MySentinel service agreements, we ensure you achieve the highest overall equipment efficiency, independent of the brand.